Vibration measurement is complex because of its many components: displacement, velocity, acceleration, and frequencies. Vibration measurement is an effective, non-intrusive method to monitor machine condition during start-ups, shutdowns and normal operation. Regular vibration monitoring can detect in a power plant shaft lines, deteriorations and defects of a number of various structural mechanical conditions, for example cracks, bearing faults, coupling damage, imbalance as well as interruptions in the electric grid.
Gas Turbine Vibration Monitoring
Vibration measurements are commonly considered to be a sound indicator of a machine’s overall health state (global monitoring).The general principle behind using vibration data is that when faults start to develop, the system dynamics change, which results in different vibration patterns from those observed at the healthy state of the system monitored.
Vibration Analysis on a conveyor unit
Belt conveyors are an integrated transmission and carrying mechanism with length sometimes extending several thousand meters. In traditional design and analysis of belt conveyors, vibration and impact are usually ignored and only static design is considered. However, to ensure the safety of conveyor operation for this restricted analysis, designers must increase the safety factor, which increases production costs. Many research groups have conducted dynamic analysis of large belt conveyors to reduce production cost and optimize conveyor performance. The conveyor belt was first modeled as an elastic body and then a viscoelastic body to incorporate viscoelastic characteristics of belt cover layer.
Electronic Components Reliability Testing
If your company makes planes, trains, automobiles, medical devices, computers, and communication systems, or you are a large electronic device supplier, the reliability of your products in the field is crucial to your business success. The growing market for electric and hybrid vehicles is increasing the pressure on life-time performance of the devices that power them.
Torsional Vibration Analysis
Torsional vibration measurements allow engineers to better understand the dynamics of their rotating equipment, enabling them to troubleshoot and/or validate performance. With a better understanding of the reasons and methods to measure torsional vibration, the right instrumentation, and a helpful partner, you will become better positioned to make the decisions you need to decrease downtime and increase productivity.
Vibration Analysis
Vibration analysis is the most prevalent method used to monitor the levels and patterns of vibration signals within a component, machinery or structure, in order to detect abnormal vibration events and then using that information to analyse and evaluate the overall condition of the component, machinery or structure. In short, vibration analysis helps you monitor and detect issues using vibration data
Vibration Testing on Shakers
Vibration Testing is one such environmental test critical to the design process. All closed-loop vibration tests, consists of four main components: a vibration controller, an amplifier, a shaker, and a feedback sensor, together, these four components make up a vibration testing system. ETS Solutions Asia instruments vibration controllers control electrodynamic and hydraulic shakers from tabletop to warehouse size systems.
Vibration Resistance of Electrical Equipment
Shock and vibration resistance gives information concerning the robustness of the mechanical design of a device. The methods for evaluating the vibration resistance are defined in IEC 60068-2-6 and IEC 60068- 2-64. Electrical and electronic equipment are exposed to vibration in many applications and must withstand this without any degeneration, or even failure, in their function. Therefore, manufacturers of electrical and electronic devices put a great deal of effort into ensuring their instruments are prepared for such applications.
Random Vibration Testing
Sine Vibration Testing
Sine Vibration Testing may be considered as the most basic vibration testing method used. This type of vibration testing requires less complex parameters compare to other type of vibration testing. Knowing the nature of sinusoidal signal, makes this type of vibration testing easier to understand and to get familiar with. Though, easier to understand does not make it less important compare to other type of vibration testing. Sine vibration testing may still be at the top rank when we are thinking of dynamic characteristic measurement.
Limitations of Existing Vibration Testing Systems
Running Test with Shock Test Machine
MIL-STD-810 Standard - Various types of vibration tests
ETS I Series Vibration Testing System with force rating from 4,000 to 16,000 kgf is ideal for screening of medium sized assemblies with extreme high acceleration test level and high frequency range. The Extreme Acceleration Shaker Y-Ring (EAS-Y Ring) armature is a revolutionary design which will allow for using a proportioned head expander to test multiple specimens simultaneously at extreme high acceleration level.
Accredited Vibration Testing Services in Singapore
Products are vibration tested to determine limits and tolerances. Every product is vulnerable to vibration loads and potential breakage or failure. That includes tiny objects like microprocessors and circuit boards right up to giant structures like bridges and skyscrapers. Testing through vibrations ensures the product is qualified for its intended purpose and meets safety and regulatory standards, as well as complies with any International Standards Organization (ISO) requirements.
Digital Signal Processing
This booklet will provide some insights regarding digital signal processing, on what the hardware and software are doing during acquisition process and also data post-processing. This booklet may provide some ideas also on what kind of small details that we may want to pay attention before making a decision to purchase a data acquisition system together with data post-processing software. Below are some details covered by this booklet.
Counter Measuring Product Durability Issue by Evaluating Structural Dynamic Characteristic
In such industry that is facing tough market competition like automotive industry, having product durability issue during prototype testing and validation stage will be quite challenging, or sometime even quite frustrating. Especially when you are the testing engineer or project manager that has to ensure that all prototype testing and validation is done within the schedule.
Supporting Clinical Trials: Towards Digital Clinical Trials
The simulation and CAE in medical devices is very important as it can save millions of dollars for the industry, e.g. by reducing the number of required benchtop test, clinical trials, or by accelerating the regulatory approval process. The FDA and other regulatory agencies worldwide are supporting the collaboration effort in the simulation field driven by industry.
Data Acquisition System, from Data Recording to Post Processing
In order to be able to collect data from actual service environment, we will need at least two components: sensor/transducer and data acquisition/recording/logger system. Sensor will be responsible to convert the physical measurand into electrical signal (voltage, charge, capacitance, resistance) and that can be transferred and read by data acquisition system.
The Potential Advance Methods in Battery Testing
Well-developed battery testing should recognize all battery conditions and provide reliable results, At ETS Solutions Asia, we provide ETS Shaker Series with IPA Amplifier Technology is designed to meet the requirement of Battery Vibration and Shock Test Standards. The Vibration Controller software has been developed to ensure the testing accuracy.